Sugar Cane Juice - Syrup Distillery Plant-1

Sugarcane Juice/syrup Ethanol plant

We at Attomo help our customers to manage designing and engineering consultation for the sugar cane distillery plant. We are the leading manufacturer and turnkey supplier for various industries.

A sugar cane juice/syrup distillery plant is a facility that produces sugar cane juice or syrup from raw sugar cane. The process begins with the harvesting of the sugar cane, which is then crushed and pressed to extract the juice. This juice is then boiled in large vats to reduce its water content and concentrate the sugars. The resulting syrup can be used as a sweetener or further processed into a variety of products, such as molasses, sugar cubes, and other sweeteners.

MANUFACTURING PROCESS OF ETHANOL FROM SUGARCANE JUICE

Sugarcane is directly taken as per the availability of the cane area, which is being transported through trucks, or bullock carts, which is then weighed for records and then cut into specified sizes.
These sizes are treated with lukewarm water treatment so as to give maximum outputs with lower contamination. Molasses Water Dilution With Chemical Yeast Propagation & Fermentation Water Scrubbing ETP Spent Wash Yeast CO2 CO2 Fermented Wash Industrial Alcohol/ ENA Evaporation in Multi-Effect Multi-pressure Distillation Anhydrous Alcohol Used as Boiler Fuel Fuel Ethanol Concentrated Spent wash Dehydration using Molecular Sugarcane Juice & Molasses Based Distiller
The cane is further crushed in the mill in three phases in order to extract more juice percentage say about 95%. This juice is carried to the storage tank for further process. Before taking the juice into fermentation house a specific study of mass balance and chemical composition is studied. Few chemicals (activators) & nutrition are added to the juice to activate the juice and prepare for fermentation.
The unwanted suspended material is then separated. The juice is then taken to the fermentation house for fermentation. Here it is kept in the fermentation process. By adding microorganisms‟ culture as per availability, the fermented juice is prepared for further process. The water content in the fermentation column is reduced and thus the juice is prepared for distillation.
The distillation column converts the juice by reducing the water content of it for getting rectified spirit / special denatured spirit.
First rectified spirit/special denatured spirit which is 94.68% alcohol, and rest is water is produced in the distillation column. In order to get Ethanol, which has to be nearly 100% pure and water free alcohol, further steps to remove the 6% of water is taken. It is not possible to remove remaining water from rectified spirit / special denatured spirit by straight distillation as ethyl alcohol forms a constant boiling mixture with water at this concentration and is known as Azeotrope. Therefore, special process for removal of water is required for manufacture of absolute alcohol.
In order to extract water from alcohol it is necessary to use some dehydrate or restrainer, which is capable of separating, water from alcohol.

Application of Sugarcane Juice/syrup ethanol plant

Food Industries
beverage products
cosmetics
pharmaceuticals